Systems
Roboplan develops turnkey solutions with arc welding robots, including fully synchronised 5-axis positioners, for loads of up to 20 tonnes.
Solutions can be chosen from standard systems or customised for the customer. The equipment supplied includes everything from the welding robot to the positioners, external axes, complete welding and safety equipment. Fixing jigs for the parts to be welded can also be supplied.
See our catalogue of Applications and Welding Lines.
Quality, Accuracy and Precision.
Arc Welding:
Arc welding is one of the most versatile and widely used methods in industry, offering a unique combination of precision, efficiency and resistance.
Our arc welding technology offers unrivalled precision and consistency. With specialised robots and advanced configurations, we guarantee high-quality welds on a wide variety of materials and thicknesses.
In addition to conventional arc welding methods, we offer a wide range of specialised processes to meet the specific requirements of each application. These include MIG/MAG and TIG welding, each adapted to provide the best results.
MIG/MAG welding
MIG/MAG is a semi-automatic welding process that can be carried out with the aid of a robot. Also known as arc welding, this predominantly continuous process sometimes uses a pulsed current that varies in intensity. Depending on the type of material to be welded, a distinction is made between welding with metal inert gas (MIG) and welding with active metal gas (MAG).
TIG welding
The TIG welding process is an inert gas arc welding process with a tungsten-infused electrode (T.I.G. TUNGSTEN INERT GAS), where the heat required to carry out the weld is supplied by an electric arc held between the electrode and the part to be welded. This type of welding can take place with the addition of another material (filler rod) or by melting the base material due to the heat produced by the electric arc.
In stainless steels, direct current or pulsed current is used in the MAG welding process, as opposed to aluminium and its alloys where the MIG welding process is used. Each process may vary in terms of the filler metal, the type of welding wire and the welding torch that transfers the filler metal to the respective welding area and allows the wire electrode, gas and current used to pass through.
Spot Welding:
Spot welding is a highly efficient and precise method for joining metallic materials, especially in applications that require speed and repeatability.
For applications that require fast and precise joints, our spot welding is the ideal choice. With highly automated systems, we guarantee the structural integrity and strength of the joints, regardless of production volume. From automotive components to electronics, our spot welding offers efficiency and reliability.
Our spot welding technology is driven by state-of-the-art equipment, including precisely controlled resistance welding machines. These systems guarantee a consistent application of energy and pressure, resulting in uniform, high-quality joints at every point in the project.
We understand that each application has unique requirements, which is why we offer customised configurations to meet your specific needs. From selecting the ideal welding parameters, such as current, time and pressure, to designing customised tools, we ensure that each weld point is executed with precision and efficiency.
With our expertise in spot welding, we are able to achieve impressive production rates, guaranteeing fast and efficient work cycles. This is especially important in high-volume production environments, where speed is essential to meet market demand without compromising on quality.
Count on us to offer spot welding solutions that boost your production, providing precise, durable and consistent joints.
Laser Welding:
Laser welding represents the cutting edge of material joining technology. With microscopic precision and extreme energy control, our laser welding systems provide clean, distortion-free welds. From medical to aerospace applications, our laser welding offers unrivalled performance on a wide variety of materials.
Our laser welding is driven by state-of-the-art systems equipped with high-power, precision lasers. These lasers allow for highly focussed work that provides rapid and controlled heating, resulting in clean, high-quality welds with as little distortion as possible in the heat-affected zone.
One of the most significant advantages of laser welding is its ability to join a wide variety of materials, including metals, plastics, ceramics and other composites. Whether for stainless steel, aluminium, titanium or other materials, our laser welding offers exceptional performance on any substrate, guaranteeing a solid and durable joint.
With a highly focussed laser, laser welding allows microscopic control over the geometry and penetration of the weld, thus enabling extremely precise and detailed connections to be achieved, suitable for applications requiring very tight tolerances and high-quality finishes.
Our laser welding systems are designed to operate in controlled environments, guaranteeing ideal process conditions for consistent and reliable results. With precise control of parameters such as power and speed, we guarantee accurate and defect-free welding.
Laser welding is widely used in a variety of sectors, including automotive, aerospace, medical and electronics.
